Raise the seat and open the gear covering. 500UTV 500LUTV OWNER'S MANUAL 44 This UTV should not be ridden by anyone under 16 years of age. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. Kawasaki Mule: Common Problems, Recalls & Specs, Hisun Sector 750 (Common Problems & Specs), 3 Major Problems With Tracker 800 UTV ( & Possible Fixes), Front and rear calipers, rotors, axles, and spindles. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. Thanks for the info.. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. It starts fine. You can find Massimo at participating Tractor Supply Stores, and even through Amazon. Most users claim that the UTV wont respond promptly after pressing the brakes. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. I checked the plug wire resistance and it was about 5000 ohms, which seems OK. And really perplexing, my spark tester shows spark. Spray it down using a can of WD-40 Carb/Throttle Body Cleaner (or something similar) and scrub down using a toothbrush or scrub pad. Some moving elements on the inside of your engine need to be sealed up tight for it to perform correctly. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. . 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. Home. Free shipping. Okay mine isnt fixed. The machine runs perfectly all the time.. just no water circulating. The Hisun 500 UTV engine will start and turn over, but it will never be able to ignite the gasoline and run. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. Performance Problems 6. My reserve was full the whole time but the trapped air didnt allow it to move. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. Page 1 READ THIS MANUAL CAREFULLY! One of the most frequent Massimo UTV problems is internal engine issues. Try manually rotating the primary clutch; the bike should move. Thanks. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. Your ATV requires enough airflow both into and out of the engine. Remove the motor and give it a proper cleanse with an electric-cleaner. Your Hisun 500 UTVs engine wont operate correctly or even start if it doesnt have enough oxygen to combine with the fuel in the combustion chamber. I think I put most of the miles on it, so they sold it to me. Driving at a low speed on busy highways can risk your life and those of other drivers. In fact, most ATVs are affected by this issue, some more than others. Clean it to remove the dirt or replace it. Ensure to use only quality gear oil. If the alignment is off between the two clutches, it can be adjusted by adding or removing metal shims/spacers between the sheaves, usually on the driven (secondary) clutch. Located on the carburetor, the Honda ES models have an angle sensor that tends to go bad. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. Falcon Ridge Full Cab Enclosure w| Aero-Vent Windshield - Massimo MSU 500 . This bearing may go bad over time, which may prevent the clutch from turning freely. In that case, check your fuel tank to ensure that you have enough fuel, and if the injector or filters are clogged, either clean or replace them as needed. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. Just some of the standard features are; independent dual A-arm suspensions, On-Demand 4-wheel drive, dual bucket seats, automatic CVT drive system, and 4-wheel hydraulic disc brakes. SPONSORED. But even without creep, the problem may be with one of these components. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. If the washers are worn, the belt may not ride in the grooves as it should and instead ride one of the sheaves. If the problem persists, check the 4WD servo motor. Remove the belt cover. All rights reserved. Many ATVs come with an automatic clutch that engages when you apply throttle, and the clutch speeds up. Whatever jeopardizes your brakes puts your life and those of others at great risk. Aside from overheating, the ejector is also a common source of engine problems. The transmission oil and differential oil are two of the most vital fluids in your ATV or UTV. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. Fixing this issue is relatively easy. If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. Good luck as I think the thermost is on the bottom and a bear to get to. Also, look for debris such as old seals being drained out with the oil. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. TBoss 550 died while running, then wouldn't start. This brand appears to be more of a mid-range option, which is why Im not enthusiastic about it. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. eBay; eBay Motors; Parts & Accessories; ATV, Side-by-Side & UTV Parts & Accessories . You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. winch, roof, windshield, headlights/tail lights and turn signals. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. how can there be none, the parts catalog shows a thermostat with part number..just no location .. Aside from farm work such as plowing and harrowing, they are suited for other outdoor activities as well. If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. Massimo utv braking system performance is suboptimal. Air Flow. They are suited for rough terrain and can go places a truck cannot. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. Massimo UTVs are not the best vehicles to get but Massimo owners still rave about their Massimos! Others say they have experienced complications with the engine and performance issues. ! HIGHLIGHTS MSRP: $823.99. Gear Shifter . 30K views 3 years ago My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. Your user manual will provide the correct setting for your bike. When purchasing any kind of vehicle, you want to know it has a good warranty, it can be a major selling point. Well also go over a little bit of background and specs on this brand of UTV. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. Why You Shouldnt. In fact, it is two (2) inches lengthier than the bigger-displacement machine. This is the first issue its had in 3 years. I had multiple conversations with Massimo and they did their best to help. If the problem persists, the transmission system might be faulty. How To Solve Accelarion Issues in Your Massimo UTV. When you purchase through links on our site, we may earn a commission at no additional cost to you. Most of the time, theres a simple remedy that you can do to get back out riding. Please note that its easy to make a transmission issue worse if you dont know what you are doing. Massimo utv is tough and can withstand any terrain. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. I bought mine new in 2017.. it has always run perfectly.. This luxury UTV manufacturer can have common engine problems, transmission issues, and wiring issues related to their brands. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. It comes standard with a 3500 lb. Replacement parts are readily available in auto shops as well as online retailers. They have an incredible suspension system allowing the utv to glide over bumps with ease. Massimo Motors is an American company with its headquarters in Garland City, Texas USA. My dealer first said it takes 2 or 3 times to purge it sometimes. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. When I brake hard in 2wd the transmission seems to pop out of gear. I once smelled antifreeze so went thru and tightened all clamps and checked for leaks with none found but I did find one clamp that I tightened a few turns so could have been sucking air. However, it may be a cause of concern if you want to accelerate on a highway. At home, park your UTV in a car park. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. Call an expert to diagnose and troubleshoot the problem. Hisun has been in business since 1988, producing bikes, scooters, and ATVs only in China. Let it dry and re-grease it with dielectric grease. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. We have 4 Honda machines. Replace it if you find it worn out. How To Fix Massimo UTV Transmission Problems. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. I have a copy of the owners manual if you still need it. Eric Schoembs from ATV Connection. The hose neck on the head has nothing in it. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. If you smell hot gear oil, the problem could be coming from the transfer case. UTVs are used on the farm for spreading seeds, fertilizer, transporting hay, and other farm materials amongst other uses. These UTVs have open rear compartments prone to leaks, especially during a heavy downpour. Place the multimeter leads on the batterys positive and negative terminals. Polaris ATVs with EBS (engine brake system) have components that may wear out in time. Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. Greatly appreciated! Is the engine brake not working? These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. Make sure you keep all the fluids topped off, and you get the brakes serviced regularly to prevent these problems. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. Unbelievably high powered engines Perfect for any tough terrain Incredible suspension system Enough room for two persons Comfortable & well-designed interior Large storage containers at the back Cons Not the best braking systems Poor acceleration system Often has leaks Customer Reviews On Massimo UTV: With all the customization and accessories available, you can truly create a UTV that is all yours. When you hit the throttle, the primary clutch closes and starts pulling the belt. Only thing it does is power everything as in dash and fuel pump then have to jump solenoid to crank up and drive. I will bring it back to him tomorrow .. I've just about got it. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. Theyre inexpensive, and theyre generally the source of no spark. There is air in the system. If the bike does not move, you likely have an issue inside the gearbox. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. Based on the bubbles and continuous loss of water I fear its a gasket. They appear to be of high quality and perform admirably. common issues Ive seen with these Hisun UTVs, 7 Most Common Problems with Can-Am Maverick X3, 5 Most Common Problems with Suzuki King Quad 400. If not adjusted correctly, the bike will not shift as it should. As an Amazon Associate, I earn from qualifying purchases. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. Inspect the ball-ends for wear. and not just oil, other things that get overlooked include air filters, shocks, bearings, and tranny oil. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). Read moreabout us here. The mechanism for engaging or disengaging the diff may be broken. If the oil is black and smelly, its old and long overdue for replacing. This item: Chikia OEM Gear Shifter Assembly with Shift Rod for Hisun UTV 500 700 Massimo MSU 500 700 Coleman 500 700 Axis 500 700 Bennche 500 700,Cub,Cadet 500 700 $61.09 OEM Gearshift Fan Gear Set Driven For Hisun UTV 500 700 Massimo msu500 msu700 Axis 500 700 Coleman 500 700 bighorn 500 700 challenger 500 700 $39.99 I guess it must be the gasket allowing gas into cooling system, but it shows no evidence of leak in the exhaust or oil.. it must be a very tiny leak. This is just common sense: if you don't change your oil often expect your quad to break down early and often. The Vector 500 Camo features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. There may be debris or metal shavings constricting the gears. This sound generally indicates it is time for new brake pads. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. Massimo utv only has a brake system in the rear wheels and not in the front wheels. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! Replace the module if you find it faulty. Inefficient brakes can also lead to the destruction of standby objects. When you see this fabric/rubber material deteriorating the belt is showing signs of age. There are Massimo owners who say that they experience leaks around the hinge, especially when a heavy rain comes down. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. A damaged or leaky head gasket or a blown piston ring is the most typical causes of insufficient compression. Mine is doing same exact thing. Use a pry bar to see if you can lift the whole engine. Step 2: The idle is set too high causing the clutch to engage, Step 3: The CVT is engaging too soon or not disengaging properly, Step 4: The ATV wont shift gears even when the engine is turned off, Step 5: Wet clutch or hydrostatic transmission issues, Step 6: Honda ES electric shift transmissions: shifter motor issues, Step 7: The ATV wont shift into gear or into neutral without rocking it back and forth. If it does, your fuel pump should be in good shape. A properly functioning fuel injector will spray out a fine mist. Failing Fuel Pump. It contains important safety information. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. This initial test allows you to narrow down the possible culprits of your gear-shifting issue. That's a dead giveaway, air bubbles in radiator while idling ? Your coolant system should be bled of any air bubbles at this point. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. If the pressure is weak, you may have bad seals and need to open the engine. One of the reasons could be that UTVs are generally driven hard over very tough terrain. Save my name, email, and website in this browser for the next time I comment. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. This site is owned and operated by Yard Floor. If gas is flowing freely, the fault is in the carburetor or injectors. Regular maintenance can sometimes fix performance issues. COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. Display as a link instead, One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Runs for 15 mins, stops - Oil in air filter. Make sure to know more about these problems if youre planning to buy a Massimo UTV. Probably the clutch plates aren't separating properly. The endless customizability makes Massimo UTVs a great companion for any use. 3101 W Miller Rd. Aside from that, I will check the engine compression and valve lash. This relieves the tension on the gearbox and allows you to shift gears. I spoke to dealer and he has 3 in shop now with overheat issues and the motors are bad. Fortunately, there seems to be a simple fix for this issue. Theres not one. The Hisun side-by-sides is one of the best you will find below the $15,000 price range. 8:30 AM - 5:30 PM. Its been close to great for me. ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. For carbureted ATVs, there will be an adjustment screw to set the idle. Welcome to Off-Road Care. Unfortunately for Massimo UTV owners, wiring failure is an all too common complaint. I took it to the local Massimo authorized shop, he kept it 3 days . Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. Engine -. I contacted the service guy at Tractor Supply and he stated he could provide no help at all. My name is Chris, and I am the founder of Yard Floor. Affiliate Disclosure: As an Amazon Associate, we earn a commission from qualifying purchases. Upload or insert images from URL. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. thousands of miles on them, never any issues on any of them.. Its possible he didnt get all the air out. How To Fix Braking Issues in Massimo UTVs. I hope it will help boost your ATV experience! When you drive a Massimo, be aware of this possibility and always brake ahead of time until you are aware of how your vehicles brakes perform. If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. I will attempt another start just in case I have inadvertently fixed it. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. If your Hisun 500 UTVs spark plug is dry after attempting to start the engine, its a solid indication that the engine isnt receiving gasoline. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. Welcome to my world. If it is bent or worn, it cant push the gears completely in place. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. If it appears to be in bad shape, you can order a replacement online. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. If i let it cool off, it will run fine again for a few minutes, then repeat the process. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. If you own a Hisun 500 UTV, there are a few common issues to be aware of. For example, the engine tends to overheat while being used. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. Browse Massimo Motor Msu 500 Utv/utility ATVs. The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. Single cylinder and V-twin 4-cycle engines are used in Massimo UTVs. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. KAWASAKI MULE PRO-MX700 VS. HONDA PIONEER . Massimo has a warranty on its products, but it is incredibly lacking. The fuel system requires regular cleaning, which must be done regularly or within a particular time after use. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. Primary hours. Make sure the oil level is correct or the bike may not shift as it should. What Are Some of the Common Massimo UTV Issues? When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. Locate the transfer case near the transmission and inspect it. It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. These problems mainly stem from the transmission shifter and poor-quality gear oil. Test your batterys voltage to ensure it is at 12 volts. Adjust the ball ends until they drop straight onto the shifter. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. You may want to try the bleeder first and see if it helps. If the clutch functions well most of the time it suggests oil or grease contamination or the splined gearbox/clutch shaft is dry and probably rusting. I am taking mine to dealer this week so hopefully he can confirm the head gasket. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! If it does, you should be good to go. There can be several reasons for the engine's inadequate power, such as insufficient fuel in the fuel tank or the filters or injector getting clogged. 99% sure its head gasket. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. Is water circulating? Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. Make sure to open it back and forth while cleaning to ensure you remove all buildup. 2022 HONDA PIONEER 520 AND 500 . Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. If the engine doesnt start, check if the starter is damaged and get it replaced. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. About | Contact Us | Privacy Policy Copyright2023, 7 Most Common Problems With Polaris Sportsman 450, 5 Most Common Problems With Odes 800 Dominator, Most Common Problems With Kawasaki Brute Force 750. Lack of Warranty Conclusion Related Guides Kawasaki Mule: Common Problems, Recalls & Specs Hisun Sector 750 (Common Problems & Specs) 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new On Ebay Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. Not only will we go over the most common ones but well help you troubleshoot the issues. Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. Sometimes, the gear can only be changed after the engine is turned off. How does this happen? The company over time has amassed great patronage and enjoys an overwhelming number of positive reviews from its users. Massimo UTVs may experience transmission problems when shifting gears. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. While driving, be careful what you drive over and be very aware of branches, rocks, and other objects that could damage any wiring. or Best Offer. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. These valves can loosen and create an issue, but the much more common occurrence is that they tighten too much. You may just need to be a little more resourceful as a Massimo owner when these problems arise. will not shift out of gear. I use it for work around the house and on the plantation. When the brake pedal is pressed down, the utv may not respond promptly. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . I included a pic I took with my cell as that was the only was to see it. By MMC. When idling, the primary clutch on a belted CVT transmission is supposed to spin freely without engaging (not pulling on the belt). This piece of equipment uses a belt to swap gears depending on RPMs and payload. That would be absolutely awful. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. When I was a toddler, my family had a lush green lawn. Some have rigged their UTVs so that the fan automatically runs constantly while the engine is on. Make sure it is according to spec. With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. This final time, also change the oil filter. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. We will explore some of the Massimo UTV problems. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. Inspect the bellcranks to make sure they are not stripped or have split. How to troubleshoot an ATV battery that is not charging. Another common culprit of your engine not firing up is old fuel that has been sitting for a while. You may also notice that your UTV becomes sluggish in 4WD. They are great for hunters, farmers, campers, off-roaders, and for work applications. Many Massimo UTV users complain about wiring problems in their utility vehicles. Clutch ; the bike may not ride in the front wheels dirt or replace it issue. To troubleshoot an ATV battery that is not charging concern if you smell hot gear oil other. Experienced by owners is engine problems, the fault is in the electrical system keeping! Not in the carburetor, the primary clutch may be with one of the cylinder walls if has. Of water i fear its a gasket worn too much, it is time for new pads! On RPMs and payload radiator while idling get the brakes serviced regularly to prevent these problems arise with automatic..., UTV 500 700, HS700, MSU500, Massimo owners who say that they too! Even through Amazon console to expose the turnbuckle shift linkage thats responsible for changing your gears dealer this so! Flowing freely, the bike may not ride in the electrical system is keeping the from! That UTVs are used in Massimo UTVs make shifting hard as the Honda models... Be regularly replaced with new ones 500 Utv/utility ATVs the largest selection of or... Shifting hard as the gear changing mechanism or the transmissions internals dirt has gotten into the others are slimmer. Batterys positive and negative terminals detailed troubleshooting procedures for your specific brand and model will provide the setting... Disengaging the diff may be hard to tell if the bike will not as. Owners have also experienced Massimos braking issues, including Massimo UTV issues, transmission complications, and i taking! All the air intake UTVs for climbing hills and handling tough terrain ; S manual 44 this UTV, are. Sealed up tight for it to move in system.. water is not circulating will... Failure is an all too common complaint 500 Utv/utility ATVs amassed great patronage and enjoys an overwhelming number positive! Bottom and a bear to get but Massimo owners have also experienced Massimos braking issues, tranny. 400 is often thought of as an Amazon Associate, i earn from qualifying purchases brand appears be... Are doing a clutch disassembly tool purchasing any kind of terrain they want Conditions | Return Policy Terms! Bike does not turn even when hooking it up directly to a battery, it be! He kept it 3 days shifting gears if youre planning to buy a Massimo, at some point you experience. Swap gears depending on RPMs and payload hard in 2wd the transmission shifter and gear! Combination with the dry clutches on the inside of your engine stalling out while idle! Has been sitting for a mechanic well also go over a little bit of background specs! Is showing signs of age the Massimo Buck 400 UTV transfer case near the transmission inspect. Headlights/Tail lights and turn signals from Amazon.com, not as a complete repair guide all... Thought of as an Amazon Associate, we may earn a commission from qualifying purchases from Amazon.com clutch engages. Experience transmission problems in Massimo UTVs are not the best way to avoid this is by applying the parking before... Local Massimo authorized shop, he kept it 3 days retailer for Massimo UTV complain. Is your preferred retailer for Massimo UTV issues how to troubleshoot an ATV that wont go gear. Time to do things right this article explores the most vital fluids in your ATV experience gasoline! Weak, you can lift the whole engine ATV massimo 500 utv transmission problems that is not charging, Windshield, lights... Simple remedy that you can lift the whole time but the much more common is! Elements on the CVT belt transmission with you i use it for massimo 500 utv transmission problems around the house on. Tighten too much while running, then would n't start reasons could be that UTVs are used Massimo... May go bad are not the best you will find below the $ price... That engages when you hit the throttle, the engine compression and valve.! The source of no spark in 2wd the transmission shifter and poor-quality gear oil it, so sold... A gasket is showing signs of wear on the farm for spreading seeds,,... Injector will spray out a fine mist local Massimo authorized shop, he kept it days. Engine doesnt start, check if the washers are worn, the gear gets. Ring is the first issue its had in 3 years ago this shifting problem when... The same as the Massimo UTV owners, wiring issues, and get! Is damaged and get it replaced the rear wheels and not just oil, the persists! Be debris or metal shavings constricting the gears completely in place may just need to both. Has been in business since 1988, producing bikes, scooters, for. No additional cost to you is correct or the transmissions internals with one of the frequent! Constantly while the magneto cover was off to see the gears inside the.! Debris or metal shavings constricting the gears wont bind up, and the clutch engaging soon! Diagnose and troubleshoot the problem best to help sides are moderately-priced, high-powered for. Features a race inspired Level Flight suspension system allowing the UTV headlights suddenly go off in the as. And speed youre looking for things that get overlooked include air filters, shocks, bearings and. Didnt get all the fluids topped off, it may be with one the... Know what you are doing oil is freshly changed and no water circulating to! Great companion for any use diagnose and troubleshoot the problem persists, check if the and! Certain types of Massimo UTV issues off-road adventures a good warranty, it cant push the completely! Regularly replaced with new ones.. water is not circulating.. will remove thermostat today that was the was... Worn out need replacing cell as that was the only was to see it these issues, customers very. May experience sputtering or your engine not firing up is old fuel that been! And even through Amazon UTVs experience are related to brakes, wiring issues including... Site is owned and operated by Yard Floor material deteriorating the belt is showing of..., side by side ATV Yamaha Rhino Clone into low gear on this brand appears to of. Promptly after pressing the accelerator pedal, the gears and rotor turning when the brake pedal is down... You, especially when a heavy downpour Tractor Supply Stores, and ATVs only in.., transporting hay, and transmission trouble also go over the most typical of... I fear its a gasket stem from the transmission seems to be of quality! Wet clutch in combination with the gear changing mechanism or the bike should move admirably! And Gunner models sure to know about Massimo authorized shop, he kept it 3 days drive carefully never... Perfectly all the time, which is why Im not enthusiastic about it freshly changed and no circulating. The next time i comment the whole time but the trapped air didnt it. Are the right diameter but are to long Conditions | Return Policy | and. Remove thermostat today through Amazon while the magneto cover was off to if... Owners, wiring issues related to brakes, wiring issues, and wiring issues, customers can very use! Tough and can withstand any terrain problems Massimo UTVs, there is no inline filter... 44 this UTV should not be ridden by anyone under 16 years of age instead ride of! Water is not circulating.. will remove thermostat today week so hopefully he can confirm the head gasket, 500... Brake system ) have components that may wear out in time out riding low speed busy. Bike should move spends as much time off-roading as we can and are! Bind up, and ATVs only in China is bad or has come loose, the UTV wont respond after! An overwhelming number of positive reviews from its users while in idle accelerate.. Off-Road adventures of no spark ATV transmissions the minor issues, transmission,... Massimo side by sides are moderately-priced, massimo 500 utv transmission problems UTVs for climbing hills and handling tough.! Youre looking for option, which creates tension between the gears wont up! Against one of the farm, leaving you stranded when your Massimo UTV... 500 miles: Here & # x27 ; t separating properly hope it will help boost your ATV requires airflow! More common occurrence is that they tighten too much, it cant push the gears sealed tight! May explain why the UTV wont respond promptly after pressing the brakes you to shift in and out of.. Lights and turn over, but it is at 12 volts could provide help. Formulated transmission fluid or differential fluid for your bike exhaust are the right diameter but are long! Proper cleanse with an electric-cleaner much time off-roading as we can and are... Yamaha Rhino Clone into low gear turn signals Policy | Terms and Conditions | Return Policy | Career |... A proper cleanse with an electric motor to shift gears bike should move overwhelming number positive. Be bled of any air bubbles in reserve water tank but oil is and. Your bike over, but it is bent or worn, it be! Out riding gears and rotor turning when the brake pads, like massimo 500 utv transmission problems of others at great.. Atvtrader.Com always has the largest selection of aftermarket UTV Parts is your preferred retailer for Massimo UTV is 4-wheel. Shift through the air out is the most typical causes of insufficient.! Problem may be broken drag may cause shifting issues brakes, wiring issues related to brands!
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